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Lean Basics Simulations:
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1. One piece flow Simulation (2 days)
§ Drug games simulation
§ Batch and Queue
§ Takt time
§ Work balancing |
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2. Standardized work and Yamazumi Simulation (1 day)
§ Standardized work
§ Quality process sheet
§ Work element sheet
§ Waste elimination board
§ ISPC game
§ Work balancing efficiency |
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3. 5S Simulation (1 day)
§ 5S
§ Visual Factory
§ 5S game |
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Lean Advanced Simulations:
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1. Kanban & Heijunka - Pull System Simulation (3 days)
§ Value stream mapping
§ Muda- Muri –Mura
§ Kaizen versus Kaikaku
§ Kanban
§ Heijunka |
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2. Factory Layout Simulation (2 days)
§ Product process analysis
§ Studying types of plants layout
§ Spaghetti diagram
§ Cell design
§ A simulation game which includes a competition between teams |
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3. Supply Chain Beer Game Simulation (1 day)
§ Demand amplification
§ Effect of lead time on plan fluctuation and demand amplification
§ Information sharing impact on demand amplification |
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4. Lean Extended Value Stream Map Simulation (2 day)
§ Assessing total supply chain performance
§ Inventory analysis for extended Supply Chain
§ Make or buy decisions for supply chain
§ Kaizen versus Kaikaku
§ Information lead time reduction
§ Assessing problems of extended Supply Chains |
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