TPM

Day 1:

1-Introduction to Lean

• Value

• Value Stream

• Flow

• Pull

• Perfection

• 8 Deadly Wastes

2-Introduction to Total Productive Maintenance

• Types of Maintenance

• Benefits of TPM

• TPM Vs Traditional Maintenance

• TPM Key Equipment Measures

• Maximizing Production Effectiveness

• Elements of Overall Effectiveness

• OEE & Six Major Losses

• TPM 8 Pillars & 3 Foundations

• TPM Development
Day 2:
1– Training & KPI’s

• Operating and Maintenances Skills Training

• Four skills Levels

• Equipment-Competent Operators

• Equipment-Competent Maintenance Personnel

• Six Steps To Boost Operating and Maintenance Skills

• What is KPI’s?

• How Do I interpret KPI

• Maintenance Basic KPI’s

2– Autonomous Maintenance/Production Lead Maintenance (PLM)

• Autonomous Maintenance

• Why must we make it simple?
3– Autonomous maintenance Development Program

• Initial Clean-Up

• Countermeasures for Source of Contamination

• Cleaning and Lubrication Standards

• Overall Inspection

• Autonomous Maintenance Standards

• Process Quality Assurance

• Autonomous Supervision

Day 3:

1– Planned Maintenance

• Evaluate Equipment Current Condition

• Restore Deterioration and weaknesses Correction

• Build Information Management System

• Build Periodic Maintenance System

• Build Predictive Maintenance System

• Planed Maintenance System Evaluation
2– Focused Improvement

• Selecting Improvement Topic

• Understanding the Situation

• Expose and Eliminate Abnormalities

• Analyze Causes

• Plan Improvement

• Implement Improvement

• Check Results

• Consolidate Gains

TPM pdf 

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